Operators Manual ALS 330/430 Release 4/06 Page 8 Important Notes 1.2.4 Concrete security regulations and symbols used In the following operating in
Operators Manual ALS 330/430 Release 4/06 Page 9 Important Notes 1.2.5 Security measures during normal operation The machine may only be operate
Operators Manual ALS 330/430 Release 4/06 Page 10 Important Notes 1.2.7 Work on the electrical equipment Repair work on the electrical equipment
Operators Manual ALS 330/430 Release 4/06 Page 11 Description 2. Description CAUTION! - The machine is connected to mains. Only authorised perso
Operators Manual ALS 330/430 Release 4/06 Page 12 Description Figure 1 Machine layout Apart from the drive roller (1), and the material brush (6)
Operators Manual ALS 330/430 Release 4/06 Page 13 Description 2.2 Operator panel The operator panel (Figure 2) of the 330/430 is shown below, it ha
Operators Manual ALS 330/430 Release 4/06 Page 14 Description ENTER: This key is used to enter or exit a menu point or to cancel a warning or error
Operators Manual ALS 330/430 Release 4/06 Page 15 Description 2.4 Electronics As standard the complete electronic is integrated in the machine. For
Operators Manual ALS 330/430 Release 4/06 Page 16 Description
Operators Manual ALS 330/430 Release 4/06 Page 17 Preparing the machine 3. Preparing the machine In this chapter you will learn how to install and
Operators Manual ALS 330/430 Release 4/06 Page 18 Preparing the machine 3.2.2 Define label data For correct dispenser operation, you have to tell t
Operators Manual ALS 330/430 Release 4/06 Page 19 Preparing the machine Setting LPIT manually To initialise labels with cut outs such as the one sho
Operators Manual ALS 330/430 Release 4/06 Page 20 Preparing the machine 3.2.3 Capacitive label sensor For transparent labels the standard photo lab
Operators Manual ALS 330/430 Release 4/06 Page 21 Preparing the machine 3.3 Label guide On some of the axles, they’re guiding clamps. Adjust the cl
Operators Manual ALS 330/430 Release 4/06 Page 22 Preparing the machine 3.4.2 Fixed dispensing speed The second step is to adjust the dispense spee
Operators Manual ALS 330/430 Release 4/06 Page 23 Operation 4. Operation This chapter describes the operation of the machine. 4.1 Safety recommenda
Operators Manual ALS 330/430 Release 4/06 Page 24 Operation 4.2 Inserting label material Attention: • Before threading the new material, the wa
Operators Manual ALS 330/430 Release 4/06 Page 25 Operation 4.2.1 Removing label material Before you mount a new roll of labels, it is necessary to
Operators Manual ALS 330/430 Release 4/06 Page 26 Operation Mounting a new label roll on ALS 330 Euro Mount the new label roll to the unwind mandrel
Operators Manual ALS 330/430 Release 4/06 Page 27 Operation the backing material is clamped in the slot. Wind the mandrel a few times to take up any
Operators Manual ALS 330/430 Release 4/06 Contents Contents 1. Important Notes...
Operators Manual ALS 330/430 Release 4/06 Page 28 Operation 4.2.4 Lead screw adjustment For adjustments of the dispensing edge towards or away from
Operators Manual ALS 330/430 Release 4/06 Page 29 Operation 4.2.7 Adjust pressure roller Depending on the application the foam roller has to be adj
Operators Manual ALS 330/430 Release 4/06 Page 30 Operation first label edge found during the initialisation process to the position that has been a
Operators Manual ALS 330/430 Release 4/06 Page 31 Operation 4.4.3 Display and data input The operator panel controls the operation of the machine.
Operators Manual ALS 330/430 Release 4/06 Page 32 Operation Dispenser stopped ________________________________________________ OFF The dispenser fun
Operators Manual ALS 330/430 Release 4/06 Page 33 Operation Stop position ___________________________________________________ STOD The stopping posi
Operators Manual ALS 330/430 Release 4/06 Page 34 Operation Blow on time ___________________________________________________ BLOW The labelling time
Operators Manual ALS 330/430 Release 4/06 Page 35 Operation
Operators Manual ALS 330/430 Release 4/06 Page 37 Menu structure 5. Menu structure The touch panel keys or the optional interface can change labelle
Operators Manual ALS 330/430 Release 4/06 Contents 4.2.2 Mounting a new label roll ...
Operators Manual ALS 330/430 Release 4/06 Page 38 Menu structure Power On at power on + at power on at power on or +
Operators Manual ALS 330/430 Release 4/06 Page 39 Menu structure 5.1 Standard menu Usually this menu is used for labelling. All important parameter
Operators Manual ALS 330/430 Release 4/06 Page 40 Menu structure Label position ____________________________________________________POS Function: Th
Operators Manual ALS 330/430 Release 4/06 Page 41 Menu structure 5.2 Extended standard menu The extended standard menu offers additional parameters
Operators Manual ALS 330/430 Release 4/06 Page 42 Menu structure Display Function Data value Printer hold time (is 50% PDT) SAVE Store data in the
Operators Manual ALS 330/430 Release 4/06 Page 43 Menu structure Stop position ___________________________________________________ STOD Function: St
Operators Manual ALS 330/430 Release 4/06 Page 44 Menu structure Start delay ______________________________________________________STAD Function: De
Operators Manual ALS 330/430 Release 4/06 Page 45 Menu structure Blow on time_____________________________________________________ APT2 Function: On
Operators Manual ALS 330/430 Release 4/06 Page 46 Menu structure End of air stream signal ___________________________________________ASTP This param
Operators Manual ALS 330/430 Release 4/06 Page 47 Menu structure 5.3 Product menu If parameters have to be changed because of different products an
Operators Manual ALS 330/430 Release 4/06 Contents 8.4 EMI ...
Operators Manual ALS 330/430 Release 4/06 Page 43 Configuration menu 6. Configuration menu Adjustments in the configuration menu are necessary durin
Operators Manual ALS 330/430 Release 4/06 Page 44 Configuration menu 6.1 Handling the menu The menu structure is shown in the following table. By m
Operators Manual ALS 330/430 Release 4/06 Page 45 Configuration menu 6.2 Menu functions The menu functions are explained in detail here. Permanent
Operators Manual ALS 330/430 Release 4/06 Page 46 Configuration menu With this function, you can decide how to react: NONE Do nothing. The unlabele
Operators Manual ALS 330/430 Release 4/06 Page 47 Configuration menu Additional functions in the standard menu Depending on which parameter has been
Operators Manual ALS 330/430 Release 4/06 Page 48 Configuration menu 7 = terminal 31 = READY 8 = terminal 32 = ODC_OUT / HORI_CYL Adjustmen
Operators Manual ALS 330/430 Release 4/06 Page 49 Configuration menu Number of data bits _______________________________________________ DBIT The fu
Operators Manual ALS 330/430 Release 4/06 Page 50 Configuration menu Leave Menu finishing _____________________________________________ QUIT Functio
Operators Manual ALS 330/430 Release 4/06 Page 51 Serial interface 7. Serial interface The machine has a serial interface according to the standard
Operators Manual ALS 330/430 Release 4/06 Contents
Operators Manual ALS 330/430 Release 4/06 Page 52 Serial interface 7.2 Interface commands The below described commands will change one of the label
Operators Manual ALS 330/430 Release 4/06 Page 53 Serial interface Command Description Range 0001 Left < --- #!MLABnnnn Missing label error 00
Operators Manual ALS 330/430 Release 4/06 Page 54 Serial interface #!SR__ The machine is set to on. The product sensor is enabled and labelling can
Operators Manual ALS 330/430 Release 4/06 Page 55 Connections and signals 8. Connections and signals This machine has a number of inputs to connect
Operators Manual ALS 330/430 Release 4/06 Page 56 Connections and signals 8.2 Applicator modes The machine is able to dispense the label direct on
Operators Manual ALS 330/430 Release 4/06 Page 57 Connections and signals 8.2.2 Control signals for the ASA applicator For controlling an air strea
Operators Manual ALS 330/430 Release 4/06 Page 58 Connections and signals 8.2.3 Signals for the EP applicator For controlling the applicator the si
Operators Manual ALS 330/430 Release 4/06 Page 59 Connections and signals 8.2.4 Applicator connector The applicator connection is done via a 15 pole
Operators Manual ALS 330/430 Release 4/06 Page 60 Connections and signals 8.3 Input signals This machine (dispenser) is provided with photo couple
Operators Manual ALS 330/430 Release 4/06 Page 61 Connections and signals 8.3.1 Product sensor The product sensor starts the labelling. The source o
Operators Manual ALS 330/430 Release 4/06 Page 5 Important Notes 1. Important Notes 1.1 Overview The ALS 330 and 430 are fully automatic labeller.
Operators Manual ALS 330/430 Release 4/06 Page 62 Connections and signals 8.3.2 OD Control sensor Optional an OD control could be mounted to contro
Operators Manual ALS 330/430 Release 4/06 Page 63 Connections and signals 8.3.3 APSF sensor For the APSF function (Automatic speed follower) a rotar
Operators Manual ALS 330/430 Release 4/06 Page 64 Connections and signals 8.3.4 Control signals An optional connector could be installed for integra
Operators Manual ALS 330/430 Release 4/06 Page 65 Connections and signals l Figure 29 Internal I/O connector
Operators Manual ALS 330/430 Release 4/06 Page 66 Connections and signals 8.4 EMI To protect the machines against electrical noise and to protect p
Operators Manual ALS 330/430 Release 4/06 Page 67 Connections and signals 8.5 Electronic diagrams
Operators Manual ALS 330/430 Release 4/06 Page 68 Connections and signals Figure 30 Wiring diagram
Operators Manual ALS 330/430 Release 4/06 Page 69 Connections and signals Figure 31 Layout dispenser electronic board
Operators Manual ALS 330/430 Release 4/06 Page 70 Connections and signals LED Voltage Ready LEDOvertemperature 100% onShort circuit 25%
Operators Manual ALS 330/430 Release 4/06 Page 71 Connections and signals
Operators Manual ALS 330/430 Release 4/06 Page 6 Important Notes Avery Dennison Corporation is given or implied. All other brand and product names a
Operators Manual ALS 330/430 Release 4/06 Page 73 Errors and warnings 9. Errors and warnings The software checks during the labelling permanently,
Operators Manual ALS 330/430 Release 4/06 Page 74 Errors and warnings Message Meaning How to solve set to the factory adjustment. E__5 10V supp
Operators Manual ALS 330/430 Release 4/06 Page 75 Errors and warnings 9.2 Dispenser warnings In case of a warning message the relevant output is sw
Operators Manual ALS 330/430 Release 4/06 Page 76 Errors and warnings
Operators Manual ALS 330/430 Release 4/06 Page 77 Technical specification 10. Technical specification The following data are maximum values. Dependi
Operators Manual ALS 330/430 Release 4/06 Page 78 Technical specification Details Description 330 430 Operating environment 5 – 40°C, storage 0 – 7
Operators Manual ALS 330/430 Release 4/06 Page 79 Technical specification 10.2 Performance charts The following charts show the maximal theoreticall
Operators Manual ALS 330/430 Release 4/06 Page 80 Technical specification 0 5 10 15 20 25 30 m/minlabels/min010020030040050060070080090010001100 2
Operators Manual ALS 330/430 Release 4/06 Page 81 Technical specification 0 5 10 15 20 25 30 m/minmm012345678 Normal Fast Figure 37 Deceleration
Operators Manual ALS 330/430 Release 4/06 Page 7 Important Notes 1.2.3 Operator’s duty of care The machine was designed and constructed taking int
Operators Manual ALS 330/430 Release 4/06 Page 82 Technical specification 0 5 10 15 20 25 30 m/minlabels/min0100200300400500600700800900 25 mm 50
Operators Manual ALS 330/430 Release 4/06 Page 83 Technical specification 0 5 10 15 20 25 30 m/minmm012345678910 Normal Fast Figure 41 Deceleratio
Operators Manual ALS 330/430 Release 4/06 Page 85 Adjustment 11. Adjustment Function Factory Application P_S_ LEDG MACH 230 MDIR Å RAMP FAST
Operators Manual ALS 330/430 Release 4/06 Page 86 Adjustment Function Factory PD01 PD02 PD03 PD04 POS(STAD) 100.0 mm VELO 30.0 m/min STOD 7
12. Index A applicator 57, 59 Applicator 46 APSF 44, 46, 63 ASA 57 Automatic product speed follower Siehe APSF C capacitve label 20 configurat
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